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Lab Scale Fermenter

Introduction to Amerging's Comprehensive Automation Solutions

In the highly specialized field of Lab to industrial fermentation, precision and efficiency are critical to achieving optimal results. Amerging provides a complete, advanced precision automation solution for fermenters, integrating everything from PLC control to SCADA systems, sensors, and the latest technological advancements. Our solutions ensure that every aspect of your fermentation process is meticulously controlled and monitored for superior performance and quality.

Key Features of Amerging's Solutions

  1. Enhanced Precision and Control

  2. Comprehensive Monitoring and Reporting

  3. Improved Efficiency and Productivity

  4. Robust Data Management

  5. Regulatory Compliance

SCADA

In the realm of industrial automation, particularly in regulated sectors such as pharmaceuticals and biotechnology, compliance with regulatory standards is crucial. Amerging offers advanced SCADA (Supervisory Control and Data Acquisition) solutions that are not only in terms of technology and functionality but also fully compliant with the stringent requirements of CFR Part 11. This ensures that your operations are both efficient and compliant, safeguarding product quality and regulatory adherence.

Understanding CFR Part 11 Compliance

CFR Part 11 is a regulation by the Food and Drug Administration (FDA) that sets forth the criteria under which electronic records and electronic signatures are considered trustworthy, reliable, and equivalent to paper records. Key aspects of CFR Part 11 compliance include:

  • Electronic Records: Ensuring the integrity, reliability, and accessibility of electronic records.

  • Electronic Signatures: Guaranteeing that electronic signatures are as legally binding as handwritten signatures.

  • Audit Trails: Implementing secure, computer-generated, time-stamped audit trails to track the creation, modification, and deletion of records.

01

Tailored impeller designs for efficient mixing and oxygen transfer, suitable for various fermentation processes.

02

Automated control of key parameters like temperature, pH, DO, and pressure for consistent and reproducible results.

03

State-of-the-art Programmable Logic Controller for precise and reliable process management, with user-friendly interfaces.

04

Accurate and controllable feeding systems for substrates and nutrients, ensuring optimal growth conditions and product yield.

05

Intelligent foam detection and automated antifoam dosing to prevent contamination and maintain process integrity.

Product Features

Advance Control Tower

In today's fast-paced industrial environments, having a centralized system that offers complete oversight and control over all processes is essential. Amerging's Advanced Control Tower provides an integrated solution for managing and optimizing complex operations, including fermentation processes, with unmatched precision and efficiency. This system consolidates data, enhances real-time monitoring, and facilitates seamless control, ensuring superior performance and operational excellence.

Key Features of Amerging's Advanced Control Tower:

  • Centralized Monitoring and Control

  • Integrated Systems

  • Advanced Data Analytics

  • Automation and Control

  • Enhanced Security and Compliance

DO cascade control for fermenter

CEO

ARUN LUTHRA

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CEO

ARUN LUTHRA

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CEO

MANDEEP

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CTO

REAY FINIGAN

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Online Biomass monitoring in fermenter

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Dissolved Oxygen (DO) is a critical parameter in fermentation processes, influencing the growth and metabolism of microorganisms. Maintaining optimal DO levels ensures high yield and quality of the fermented products. DO cascade control is a sophisticated method used to regulate DO levels precisely by controlling multiple variables such as agitation speed, air flow rate, and oxygen concentration. Amerging offers advanced DO cascade control solutions for fermenters, providing superior control and optimization to enhance your fermentation processes.

Amerging's advanced DO cascade control solutions offer a comprehensive approach to managing and optimizing dissolved oxygen levels in fermentation processes. By integrating DO sensor, real-time monitoring, and sophisticated control algorithms, our solutions provide unparalleled precision, efficiency, and reliability. Whether you are in biotechnology, food and beverage, or renewable energy, Amerging's DO cascade control can elevate your fermentation operations to new levels of performance and quality. 

In the field of industrial fermentation, precise monitoring of biomass is crucial for optimizing production efficiency and product quality. Biomass monitoring involves tracking the growth and activity of microorganisms throughout the fermentation process. Amerging offers online biomass monitoring, providing real-time insights into the log, lag, and stationary phases of fermentation. This advanced technology enables industries to achieve superior control and optimization of their fermentation processes.

Importance of Biomass Monitoring in Fermentation

  • Process Optimization

  • Quality Control

  • Cost Efficiency

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